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7100-95-OHA Hercules Conveyorized Automatic

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Cousin's Packaging
Description

https://www.youtube.com/watch?v=jPUSegcsNMo&list=PLw60JQWF_qgb72rjdsyuJyEF1FM7kxv8N&index=30&t=0s

SPECIFICATIONS

Specification Description
Production Speed
  • 1-95 loads per hour
    NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time
Load Capacity
  • Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static
  • Maximum load size: 50″ W x 60″ L (79″ max. load diagonal) x 80″ H (plus up to 4″ top overlap)
  • Minimum load size: 30″ W x 30″ L x 24″ H
Rotary Arm
  • 20″ diameter ring bearing support system
  • ANSI #80 direct chain drive c/w chain tensioner
  • 1-33 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 3 HP DC rotary arm drive motor
  • Air-operated rotary arm braking system
  • Central lube system
Film Carriage Elevator
  • 1 HP DC variable speed motor
  • Electrically-operated fail-safe brake
  • ANSI # 50 direct chain drive c/w shock dampeners
  • Maintenance free 18 point carriage guidance system
Film Delivery System
  • NEW Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
  • Special Film Threading Device – Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load.
  • 1 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33 to 313% fixed stretch capability
  • Pre-stretch ratio variable by easy sprocket change
  • Rapid Thread ™ Safety Door with auto power cut-off switch
  • Superior film-to-roller contact area
  • Lifetime warranty on pre-stretch rollers
Power Roller Conveyer
  • Basic system includes: 5ft Infeed section, 12ft Process/wrap zone section and 5ft exit section
  • Each section includes:
    • Chain driven live roller conveyor rated 4,000 lbs per section
    • 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
    • All rollers ANSI # 40 chain driven, roller to roller
    • 54″ effective roller width
    • Conveyor speeds 40 to 70 FPM (specify required speed) with electronic soft start
    • Pass-line height – 18″ from floor to top of rollers
    • 1 HP AC variable speed reversible TEFC motor
    • Automatic load indexing and centering by photo-eye & PLC logic
Electrical Input Requirements
  • 460 Volts 3 Phase 60 Hz 30 Amps (other voltages available – consult factory)
Pneumatic Requirement
  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions
  • 264″ (L) x 170″ (W) x 156″ (H)
    Overall includes conveyor (L) and Control panel (W) – all dimensions approximate

FEATURES

Feature Description
Automation Features
  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
Control Features
  • Allen-Bradley CompactLogix Programmable Logic Controller with L30ER CPU & Ethernet communication
  • Allen-Bradley PanelView 600 Plus Color Touch Screen Operator Interface provides diagnostic messaging and machine status information
  • Illuminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for rotary arm jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
  • Wrap Bypass mode selector switch
  • Separate film carriage elevator raise & lower speed controls
  • Film tension (Force-to-Load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye, detects dark or shiny loads
  • Broken film/out of film detection c/w automatic machine reset and fault beacon light
  • Rotary arm and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust tight slip ring assembly
  • Non-proprietary UL/CSA approved components
Structural Features
  • All structural steel construction
  • Structural tube machine tower & frame
  • Electro-static powder coated paint finish
Safety Features
  • Personnel Safety – Rotary Arm Obstruction Emergency Stop Sensor
  • Wire mesh safety barriers enclose the wrap zone to prevent personnel intrusion
  • Operator Access Gates c/w Safety Interlock Switches disable machine operation when gate(s) opened
  • Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays
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